Initial information:

• Type of packed products .................. sweet corn sticks
• Bulk density ..................................................................... .45 g / liter
• Dose weight .............................................................................. .. ...... 35-120 g
• Package type ........................................................................ "pillow" - pack
• Type of film ..................................................................................... ВОРР
• Film thickness ........................................................................ .30-50 microns
• Date stamping by thermal printer
• Required capacity ................................................ .20-40 pack / min.

Line composition:

Initial data:

• Type of packed products ................................. sweet corn sticks
• Bulk density ..................................................................... .45 g / liter
• Dose weight .............................................................................. .. ...... 35-120 g
• Package type ........................................................................ "cushion" package
• Type of film ..................................................................................... ВОРР
• Film thickness ........................................................................ .30-50 microns
• Stamping date by thermal printer
• Required performance................................................ .20-40 bags / min.

Line composition:

Vertical packing machine

Forming block, a pipe with a collar (for doses of 100-120 grams)………… 1 pc.

Automatic belt loader………………………………………………………………….…...1 pc.

Vibrating feeder……………………………………………………………………………....1 pc.

Outgoing conveyor………………………………………………………………………..…1 pc.

Collecting table…………………………………………………………………………….....1 pc.

Initial data:

• Type of product ............ fast-cooking breakfasts based on cereals, cereal flakes.
• Dose weight .... ................................................................................. 100 g, 200 g, 400 g.
• Package size (LxW) ........................................................................... .170mmx125
• Number of packages in the box ................................................ 4х100 g, 2x200 g, 1х400 g.
• Package type ............................................................................ .package with flat bottom
• Material type of the package ................................................... BOPP40 or BOPP20 + BOPP20
• Box dimensions .............................................................................. ..230х190х45
• Productivity ........................................................................ ..25-30 pack / min

Lline composition:

• 1. Line for packing bags into cardboard boxes …….…….….....1 pc.
• 2. Packing batcher…………………………………………………………..2 pcs.
• 3. Automatic belt bucket loader ……...…………………….……….2 pcs.
• 4. Vibrating feeder………………………….………………………….....2 pcs.

The proposed filling line fully meets the requirements set out in the section "Initial data". Wherein:

1) Package production capacity ................................................. ..25-30 pack / min

2) Productivity of manufacturing the cardboard boxes with packages .................. ... 25-30 pack / min

3) Power supply ... ... ...................................................................... ...... ..3 phases, 400 V 50 Hz

4) Power consumption, not more than ..................................... ................ ............... .... 5 kW

5) Pressure of compressed air ........................................................................ ...... 8-10 bar

6) Consumption of compressed air, not  more than ............................................. .. .... ......600 nl / min

7) Overall dimensions of the line (width x length x height) ............. ......... 5000 х 6000 х 4000 mm

Initial data:

• Product type: rectangular wafers
• Size of one wafer: width 90 +/- 1 mm, length 60 +/- 1 mm, thickness 5 ± 0,5 * mm
• Length of the product stack ......... .. .................................................................. 185 ± 2 mm
• Thickness of film ............................................................................... ....... ... 30-40 microns
• Laying on the additional loading conveyor ........................ ........................ manually
• Packing the product on the rib into a bag with flat end faces

* For any thickness of the wafer, the length of the stack of wafers should be within 185 mm ± 2 mm

The stacks of products, passing through the mechanisms of the packaging machine, are packed in a heat-sealable film, wherein, a longitudinal seam is formed first, then a seam-gasset is folded on the cross-welding unit and the bag with the product is sealed. Then the bag goes to the side face welding conveyor. On this conveyor, when the package with product moves along the adjustable edges, the transverse seams are bent on the bag, then with the help of three pairs of heaters edge faces are seated, transverse seams are welded to the body of the bag, thus forming flat side faces.

Technical features:

- Productivity (packs / min) .............................................................................. 35-40 *

- Total power consumption, not more than (kW) ........................................... ......... ..6

- Pressure of consumed compressed air, (bar) ..................................... ....................... 6

- Consumption of compressed air, (nl / min) ................................................. .. ..........100

- Operating mode ..................... .continuous, non-stop with a stop for changing roll

- Ambient temperature (°С) ............................................................... + 5 - +40

- Supply voltage ........................................................................................ 380 V

- Supply voltage of heating elements ................................................... .220 V

* to be clarified when tested on real products and packaging film.

Initial data:

• Product type: wafer tubes with boiled condensed milk
• Tube size (diameter x length): 25 x 220 mm
• Packaging type: flow-pack
• Type of film: ВОРРprint + ВОРРмет
• Film thickness: 40-50 μm
• Form of the segment: the cut Zig-Zag
• Required capacity: 2000 pcs per an hour
• Loading of the product onto the conveyor of the packaging machine: manual
• Printer for printing production and expiration date

 Application:

The machine is designed for packaging piece products with relatively small dimensions (sweets, cookies, piece products, including non-food products)  in heat-sealing films.

 Key Features:

  The machine has three independent electric drives (feeding conveyor, film broaching and welding rollers, transverse sealing jaws).

 The modes are controlled with the controller that allows  to perform the following functions:

- to diagnose the machine state as a whole,

- to set programmatically all the basic parameters of the packaging machine without mechanical changeover,

- automatically carry out the synchronization of the product, film and cross-section of the package,

- to synchronize automatically the speed of the packer with the speed of the processing line which the machine can be built in. 

 The parts in contact with the product are made of stainless steel and materials protected from corrosion.

The main mechanisms are integrated on a vertical steel plate, which ensures reliable interaction of various mechanisms and easy access to the equipment nodes.

General technical data:

Performance, bags/min………………………………………………………………………….……20-60

Product packing dimensions*                   length, mm………………………………. 40-350   

                                                           width, mm…………………………………10-120                          

                                                           height, mm………………………………….1-60

*Note: all the above maximum data are not valid at the same time.

Pocket length, mm………………………………………………………………………………….. 75-350

Perimeter of cross section of the packed

product       with the length of clamps          170 mm, mm………………………………300                                                              

                   with the length of clamps         250 mm, mm……………………………    360

Pocket length from section to section. mm,………………………………………………………85-420              

Film type……………………………………………………………………polypropylene, laminate

Film thickness, μm ………………………………………………………………………………20-40

Film roller dimensions,                     width, mm……………………………….up to 390

                                    Outer diameter, mm ……………………………….up to 350

                                     Inner diameter, mm ……………………………….up to 76

Lauding conveyor length, mm…………………………………………………………………2570

                         outgoing, mm …………………………………………………………… 700

Power supply, В…………………………………………………………………………………… 380

Power consumption, kW ……………………………………………………………………... 2,5

Compressed air, pressure, bar…………………………………………………………………. 6

          consumption, liters/min…………………………………………………………………10

Overall dimensions, mm………………………………………………………………. 3385х1750х1070

All machines in basic assembly, kg…………………………………………………………700