Pet food production line up to 500 kg/h provides ability to produce extruded feed which are purified of harmful microorganisms.
Description
Elements line:
1. Flowing raw meat and bones
2. Combi-feed mixture preparation device
3. Screw conveyors (2 pcs.)
4. Hopper for storing mixtures №1, №2 (2 units)
5. Conveyors from hopper to extruder (2 units)
6. steam generator
7. Extruder
8. Conveyor with hopper
9. Thermotunnel 4 units
10. Conveyor with hopper
11. Accumulation hopper semi-finished products
12. Conveyor to grinder (2 units)
13. Tunnel grinder with possibility to apply aromas and oil (2 units)
14. Conveyor from the grinder to the packaging machine
15. Automatic bagging on 5 - 50 kg
Extruder is used for production of extruded floor wet granular feeds for farm and domestic animals, dogs and cats, predators, birds and fish, shrimp and shellfish. The resulting food has a high digestibility and purified from pathogenic organisms.
The raw material for extrusion can be made protein and mineral supplements.
Extruder operation principle:
Before extruding the raw material is mixed and conditioned in a mixer pre-conditioner. An important step of technology process is conditioning, in which the mixture is moistened and heated by hot dry steam under the pressure of 0.2-0.5 MPa and a temperature of 110-130 ° C, after which the mixture softens and becomes more pliable, which contributes to the better extrusion, less wear of consumables parts of extruder, increase of productivity and improvement the shape of the granules. After mixing and conditioning the raw material is fed into the hopper of extruder where it is fed to the working body by the feeder. The hopper of the extruder provides an opportunity to put different additives into the raw material.
During the process of extruding on this equipment the product comes through the following stages: heat treatment, dehumidification, sterilization, and texturing granulation.
Being in the working body of the extruder the raw material is subjected to the steam heat exposure duration of 4-6 seconds and then is subjected to a pressure of 30 atmospheres. The short duration of the process (no more than 6 seconds) allows you to save the contents of protein and does not reduce the availability of lysine. At the moment of combi-feed releases from the expander it is as if an explosion of the product, due to a quick reduction of pressure, the following changes occur: bonds are broken at the cellular level, changes in the structure of starch, carbohydrates are becoming more exposed by the action of digestive enzymes.
Also, after the extrusion the palatability and digestibility of feed improves, as the result the weight gain of animals raises, feed costs reduce, loss of cubs reduces due to the reduction of bacteria in the grain. The feed pellets produced on this extruder also does not raise dust and does not not collapse during transportation.
Advantages of the line:
• The line can produce food from natural ingredients
• Large surface of particles and a porous structure that provides easier penetration of the gastric juice and its own enzymes in feed.
• Grit unlike the granulators is not so hard, so doesn’t injure the esophagus and stomach of animals;
• Coarse-grained, so does not form dust and thus doesn’t causes sticking on the digestive and breath ;organs
• Resistance of granules to attrition.
• Stability and sustainability in transport.
• Higher hygiene of comni-feeds.
• The use of low-value wastes for cooking enriched feed.
• nutrients, minerals and vitamins content in received feed corresponds to the best world standards
• extrusion processing can improve the digestibility obtained in the line feed by 30%
The completion of line can be changed according to the buyer’s wish.
Warranty:
12 months from the date of commissioning works on the territory of the buyer, but not more than 18 months from the date of dispatch of equipment to the customer.
Specifications of line
Power consumption: 108 kW;
Required area: 90 square meters;
Servicing staff: 3 people.
Advantages of dry food
1. Dry feed is more concentrated 90% solids!
Dry dog food contains only 10% moisture. This means that the "dry weight feed" is about 90%. When buying dry food, people buy only 10% water and 90% of food purchase.
2. Dry pet food is more economical!
Dry dog food - this is the most economical way to feed your dog. Even if you buy the food super premium class, you will still spend much less money on day care of your dog than if you feed her canned or homemade food.
People need to know that comparing different prices on pet food packaging by weight, they also need to take into account the moisture content. This canned food contained 80% moisture. This means that buying 1 kg of canned food, you get only 200 grams of dry weight of feed. And buying 1 kg of dry dog food, you get 900 grams dry weight of feed. Thus, when compared to the feed by weight, of the dry feed contains 4.5 times the dry weight of feed than canned food !!!
3. Dry food is easy to store.
Method of storing a dry pet food is based on its low moisture content. During the drying process after the extrusion moisture content is reduced, so the feed is insufficient water content, so that it could develop bacteria or mold to appear. Even after you have opened the packaging, food remains in good condition until it does not get water.
4. Dry food makes it possible not to limit animal foods.
Due to the low moisture content dry pet food is not spoiled, and it can be left in a dog bowl for the whole day. Such unlimited feeding eliminates the need to spend time feeding the dogs and also has a calming effect on the atmosphere in dog kennels.
5. Dry food reduces plaque.
Crispy feed contribute to mechanical cleaning of the teeth, thereby reducing the amount of plaque formed. Scientific studies have shown that dogs fed narrow the food, the amount of plaque less than dogs eating canning food or homemade food. The products Husse was granule structure is optimized by using a texture analyzer and for healthy teeth, they also have been added to the natural algae.
